IBM SAS RAID 5 Hard Drive Data Recovery – 2 Failed Drives on Factory Server

A manufacturing company contacted Belfast Data Recovery after their IBM SAS RAID 5 array suffered a critical failure. The reported issues included:

  • Four IBM SAS drives configured in RAID 5, with two disks failing simultaneously.
  • The RAID array became inaccessible, causing a factory-wide system outage.
  • The system contained business-critical factory data, including production schedules, inventory records, and client databases.
  • No recent backup was available, making RAID data recovery the only option.

Since RAID 5 can only tolerate a single drive failure, the simultaneous failure of two disks typically results in total data loss unless advanced forensic recovery techniques are used.

Our Expertise in IBM SAS RAID 5 Recovery

With 25 years of experience, Belfast Data Recovery specializes in:
Recovering lost data from RAID 5 arrays with multiple drive failures
Rebuilding RAID 5 arrays and reconstructing missing parity data
Forensic RAID recovery using Acelabs PC3000, RapidSpar, DFL-SRP, DeepSpar imaging, and Atola Insight Forensic tools

Diagnosis & Recovery Process

Upon receiving the IBM SAS RAID 5 drives, our engineers conducted a detailed forensic assessment. The key findings included:

  • Two of the four drives had mechanical failures, preventing normal RAID reconstruction.
  • The RAID controller failed to rebuild the array, leaving the factory’s data inaccessible.
  • Parity data from the remaining drives was still recoverable, meaning partial RAID reconstruction was possible.

To successfully recover the factory’s lost business data, we implemented a multi-step forensic RAID 5 recovery strategy:

Step 1: Cleanroom Repair & Drive Stabilization

  • Opened the two failed SAS drives in an ISO-certified cleanroom.
  • Replaced the damaged read/write heads to stabilize the drives for imaging.

Step 2: Drive Cloning & Data Preservation

  • Used DeepSpar Disk Imager to create sector-by-sector forensic clones of all four drives.
  • Applied adaptive read techniques to extract data from the failing disks.

Step 3: RAID 5 Reconstruction & Parity Recovery

  • Manually reconstructed the RAID 5 parity data to rebuild missing disk sectors.
  • Used Acelabs PC3000 RAID Edition to reconstruct the original RAID configuration.

Step 4: File System Repair & Data Extraction

  • Repaired damaged NTFS file system structures to restore missing directories.
  • Extracted and validated all factory production schedules, inventory databases, and client records.

Step 5: Data Integrity Check & Secure Transfer

  • Conducted final validation checks to confirm that all recovered files were intact.
  • Successfully transferred the restored data to a secure high-performance RAID system, formatted for client use.

The Result

We successfully recovered 97.3% of the factory’s lost data, including:
Production schedules, operational logs, and work orders
Inventory management files and supplier databases
Client order history, contracts, and financial records

Despite two failed drives in a RAID 5 setup, we were able to recover and reconstruct critical business data, preventing a major factory shutdown.

Why Choose Belfast Data Recovery for IBM SAS RAID 5 Recovery?

25 Years of Expertise – Specialists in RAID 5 data recovery and factory server failures.
Cleanroom Repairs – Safe handling of mechanically damaged hard drives.
Forensic RAID Reconstruction – Recovering lost files from multi-drive RAID failures.
Fast & Secure Process – Ensuring complete confidentiality and minimal business disruption.

If your IBM SAS RAID 5 system has failed due to multiple disk failures, contact Belfast Data Recovery today for expert RAID data recovery services!